Vinyl vs Aluminum Windows: Which Should You Choose?

Vinyl vs Aluminum Windows: Which Should You Choose?

April 14, 2025
By:
Martin Whitmore, President of US Window & Door
Image of a dining room featuring large Milgard casement windows looking out to the ocean.

San Diego homeowners face a unique challenge when choosing windows. The year-round sun can cause materials to fade and warp, and coastal moisture creeps in, leading to corrosion and condensation. Plus, let's not forget that seasonal temperature swings, such as hot, dry summers and cool, damp winters, mean insulation matters more than ever.

If you're weighing vinyl versus aluminum Milgard windows, it's not just about looks. Your decision will impact energy efficiency, durability, and maintenance for decades. Vinyl is affordable, low-maintenance, and insulates well. Aluminum is strong, modern, and better for large window openings but may require more upkeep.

With so much at stake, making the right choice now can save you from costly headaches later. Below, we'll break down the key factors so you can choose the best Milgard windows that fit your home, lifestyle, and long-term needs.

Key Takeaways: Vinyl vs. Aluminum Windows at a Glance

Vinyl vs. Aluminum Window Comparison Chart

Factors To Consider When Choosing Window Materials

Choosing the right windows for a home in San Diego isn't just about picking a frame that looks good. The region's mix of intense sunlight, coastal moisture, and seasonal temperature changes means the material you choose plays a significant role in energy efficiency, durability, and long-term maintenance.

Windows that work well in other climates might not fit Southern California's conditions. The wrong choice could lead to higher cooling bills, premature wear, and frustrating upkeep. Homeowners need windows that block heat, resist warping or corrosion, and last for years without constant maintenance.

Consider the following important points when comparing vinyl and aluminum windows:

  • Energy efficiency: Windows affect how well your home retains cool air in the summer and warmth in the winter. Heat gain can drive up cooling costs in San Diego's hot climate. Vinyl naturally insulates and helps maintain indoor temperatures, while aluminum conducts heat, requiring thermal breaks to improve efficiency. To minimize heat transfer, look for low U-factors (0.20-0.30), which measures how much heat can escape from a window, and Solar Heat Gain Coefficient (SHGC) below 0.30.
  • Weather resistance and durability: The intense sun, coastal moisture, and dry inland heat can wear down window materials over time. Vinyl resists moisture, won't rot, and withstands UV rays, making it a durable choice. Aluminum is strong and lightweight, while it won't rot it will corrode in coastal environments if not properly coated.
  • Aesthetics: Your windows should match your home's design. Vinyl offers a traditional look with factory-set colors, while aluminum has a sleek, modern appearance with thinner frames. You can’t repaint vinyl, but aluminum allows you to powder-coat for a custom look.
  • Cost and long-term value: Vinyl is the more affordable option with lower upfront costs and minimal maintenance. Aluminum is typically more expensive and may require upkeep over time, but its strength and modern appeal can add value to high-end homes.
  • Installation and maintenance: Vinyl windows are easier to install and require little upkeep beyond cleaning. Aluminum windows need precise installation to prevent air leaks and may require occasional lubrication and repainting.
  • Noise reduction: Window material impacts sound insulation for homeowners in high-traffic or noisy areas. Vinyl naturally reduces noise due to its insulating properties. Aluminum requires double or triple-pane glass to achieve the same level of soundproofing.
  • Resale value: Both materials increase home value but appeal to different buyers. Vinyl is a practical, low-maintenance upgrade, while aluminum's sleek, modern design is attractive for contemporary homes. For resale, consider your home's architectural style and buyer expectations.

Vinyl Windows: Pros And Cons

Pros:

  • Affordable – One of the most budget-friendly window options.
  • Low maintenance – No painting, sealing, or refinishing required.
  • Energy efficient – Excellent insulation helps lower cooling costs.
  • Moisture resistant – Won't rot, rust, or corrode, making it ideal for coastal homes.
  • Noise reduction – Naturally insulates against outside sounds.

Cons:

  • Set color options – Factory-set colors that you can't repaint.
  • Thicker frames – Bulkier design means slightly less glass area.
  • Heat sensitivity – Can warp in extreme temperatures if not reinforced.

Aluminum Windows: Pros And Cons

Pros:  

  • Strong and durable – Ideal for large window openings and modern designs.
  • Sleek, thin frames – Allows for more natural light and a contemporary look.
  • Customizable – Can be painted or powder-coated in different colors.
  • Lightweight – Easier to handle and install in oversized openings.

Cons:  

  • Conducts heat – Requires thermal breaks to prevent heat transfer.
  • Prone to corrosion – Can develop rust and pitting, especially in coastal areas.
  • Maintenance is required. It may need occasional repainting and lubrication.
  • Less soundproofing – Needs double or triple-pane glass for noise reduction.

Comparing Vinyl vs. Aluminum Windows 

Choosing the right windows isn't just about picking a frame. It's about finding what works for San Diego's unique climate and your home's long-term needs. With hot summers, coastal moisture, and year-round sun exposure, the wrong choice could mean higher energy bills, warping, or constant maintenance headaches. Here are the primary factors and how they compare.

Window Components

Energy Efficiency

Keeping your home cool in the summer and warm in the winter is a big deal in San Diego. With hot sun, fluctuating coastal breezes, and rising energy costs, picking the right window material can mean the difference between a comfortable home and sky-high utility bills.

Vinyl windows naturally insulate, reducing heat transfer and keeping indoor temperatures stable. They don't conduct heat like metal, meaning your AC doesn't have to work overtime. Many vinyl windows also feature multi-chambered frames, adding extra insulation and energy efficiency.

Aluminum, on the other hand, conducts heat like a frying pan. Without a thermal break—a layer inside the frame designed to reduce heat transfer—aluminum windows can let heat pour into your home, making it harder to keep cool. Newer models have thermal barriers but still don't match vinyl's natural efficiency.

Vinyl is the clear winner for homeowners looking to lower their energy bills and keep their homes consistently comfortable.

Winner: Vinyl

Durability & Weather Resistance 

San Diego's climate presents various challenges for windows. The coastal air carries moisture and salt, the inland areas see intense sun, and seasonal shifts bring temperature swings that can wear down lower-quality materials over time. Choosing a window that can handle all this without constant upkeep is key to making a wise investment.

Vinyl windows hold up well against moisture, humidity, and sun exposure. They don't rust, corrode, or rot, making them an excellent choice for homes near the coast. Since vinyl is non-porous, it doesn't absorb moisture, meaning no warping, swelling, or termite damage, all common problems in California homes.

While strong, aluminum is not as resistant to the elements. It's prone to corrosion and pitting, especially in salty air. If the protective finish gets scratched, it exposes raw metal that can quickly degrade. Aluminum windows also collect condensation, leading to mold or even interior water damage if not properly maintained.

Vinyl is the better choice if you want a window that withstands San Diego's coastal air, sun, and temperature shifts without constant maintenance.

Winner: Vinyl

Maintenance and Longevity

San Diego homeowners want windows that last without constant upkeep. Between the salty coastal air, dry inland heat, and occasional rain, the wrong material will be beaten down quickly by the elements. The material determines how long your windows last and how much effort they take to maintain.

Vinyl windows are low-maintenance and designed to last 20 to 30 years with minimal effort. They never need painting, sealing, or refinishing and resist moisture, rot, and pests. An occasional wipe-down with soap and water will keep them in shape. However, lower-quality vinyl can become brittle over time, especially in extreme heat, leading to warping or cracking.

Aluminum windows have a longer lifespan, about 30 to 50 years, but they require regular maintenance to prevent issues. They don't warp like vinyl but scratch, dent, and corrode more easily, especially near the coast, where salt exposure speeds up wear. To keep them in top shape, homeowners must clean and lubricate the tracks, repaint if needed, and monitor for signs of corrosion.

If you want a set-it-and-forget-it window with minimal upkeep, vinyl is the better choice. But aluminum can last longer if longevity is your top priority and you're willing to do some maintenance.

Winner: Aluminum

Aesthetic Appeal and Customization 

Image of large aluminum picture windows in a bedroom facing the ocean.

The look of your windows matters just as much as their performance. Your window material should complement your style in San Diego, where homes range from coastal bungalows to sleek modern builds. Vinyl and aluminum offer customization, but their appearance, flexibility, and long-term options differ.

Vinyl windows come in various colors and finishes. However, homeowners can’t paint vinyl, so your chosen color stays for good. While manufacturers offer various colors, the selection is still limited compared to aluminum. The frames are also thicker, which gives a slightly bulkier look that may not suit ultra-modern homes.

Aluminum windows have a sleeker, thinner frame, allowing for more glass and a contemporary look. They are available in various powder-coated finishes, which are more durable than traditional paint. Unlike vinyl, you can repaint aluminum, giving homeowners more flexibility to update their windows. The slim profile also makes them ideal for large glass panels and modern architectural styles.

Regarding customization, vinyl offers a strong, classic aesthetic but lacks long-term flexibility. Aluminum offers more color options and a modern design, allowing you to repaint it if your style changes.

Winner: Aluminum

Noise Reduction

Noise reduction is significant if you live in a busy part of San Diego, near freeways, airports, or lively neighborhoods. The material and construction of your windows determine how much outside sound makes its way inside.

Vinyl windows naturally provide better sound insulation because PVC is a dense, non-conductive material that helps block sound waves. When paired with double- or triple-pane glass, vinyl windows can significantly reduce outside noise, making them an excellent choice for homeowners who want a quieter indoor environment.

Aluminum windows also don’t insulate sound because aluminum is a conductor, so sound vibrations travel through the frame more easily. Adding thicker or laminated glass can help, but aluminum windows still let in more noise than vinyl. Aluminum may be enough for quiet neighborhoods, but vinyl is the way to go if soundproofing is a priority.

Winner: Vinyl

Cost and Long-Term Value

If you're looking for the most budget-friendly option upfront, vinyl wins. Vinyl windows cost significantly less than aluminum and require little to no maintenance, saving you money long-term.

Aluminum windows have a higher upfront cost and may require additional expenses for repainting and upkeep. They last longer, but lower energy efficiency can lead to higher utility bills. If you want affordable, efficient, and low-maintenance windows, vinyl is the wiser investment.

Winner: Vinyl

Final Verdict: Which Should You Choose?

Vinyl is the best choice for homeowners who want affordable, energy-efficient, low-maintenance windows. It provides excellent insulation, resists moisture, and holds up well in San Diego's warm coastal climate without requiring much upkeep. Those looking to reduce energy costs and avoid regular maintenance will see the most value in vinyl.

Aluminum is best for those who want durability and a modern look. Slim and sleek frames give a contemporary look and can withstand extreme weather. While aluminum lasts longer, it needs occasional maintenance to prevent corrosion and perform well.

Image of a woman relaxing and reading in front of Milgard windows.

Trust US Window & Door for High-Quality Vinyl and Aluminum Windows Installation   

But choosing the right windows is only half the battle. Proper installation is just as essential to ensure energy efficiency, durability, and long-term performance. Even the best vinyl or aluminum windows, such as gaps and poor sealing, won’t perform well if not installed correctly.

That’s where US Window & Door comes in. With years of experience helping San Diego homeowners, US Window & Door's professionals offer expert advice on what windows are best for your home and professional installation to ensure optimal performance. The team will install your windows precisely to maximize energy efficiency, boost durability, and enhance your home’s curb appeal. Don’t leave such an important decision to chance. Trust the experts at US Window & Door to help you make the right choice for Milgard window selection and installation. Contact us today to get started!